Process Safety and DSEAR Consultants Scotland, UK and Europe

Process Safety Consulting Services across industries. Our expertise is tailored to meet the unique safety and compliance demands of each sector we partner with.

Distilled Spirits

Leading the way with our process safety consulting services

The distilled spirits industry faces unique challenges. As DSEAR Consultants Scotland, our vast experience at all scales of operation and targeted approach to process safety helps distillers ensure their operations are both efficient and compliant with industry regulations.

Case studies in distilled spirits

◌ Case study

Based on our extensive experience on the William Grant and Sons Girvan site we were proud to be asked to facilitate several of the safety studies for the recently opened expansion of the Hendrick’s Gin Palace at Girvan.

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As part of the design and installation of the stunning new build Tullamore grain distillery, we were responsible for facilitating a HazOp and LOPA programme spanning around six weeks of assessments. We have also been engaged to provide process safety training and retrospective hazard studies for the site.

◌ Case study

In 2022 we started working with Brown Forman, who own the BenRiach Distillery, Glenglassaugh Distillery and GlenDronach Distillery as well as a bottling facility at Newbridge, Edinburgh where the world famous Jack Daniels brand is bottled for the UK market.

Renewable Energies

Specialists in the renewables sector

Our commitment to fostering a safer, greener future is reflected in our support for projects across the breadth of the renewable energy spectrum.

Case studies in renewables

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Following studies on other AD (anaerobic digestion) plants such as Viridor, Glasgow, we expanded our expertise with the Bio Capital sites, and have gone on to carry out further DSEAR assessments for other biogas production sites in Scotland.

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OTECSA have been retained by Celtic Renewables Grangemouth Plc. to provide process safety services for their Demonstration Plant in the central belt of Scotland. The plant is to provide the commercial basis for the conversion of whisky and farming industry by products into acetone, butanol and ethanol in a proprietary fermentation process.

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To assist with compliance with the DSEAR Regulations, OTECSA have been commissioned by Land Energy Girvan to provide DSEAR Risk Assessment review and update expertise. This includes for new facilities being built at the site as part of exciting expansion plans.

Manufacturing

Enhance operational resilience

Our broad experience in manufacturing safety management covers a multitude of processes, protecting assets, personnel, and ultimately the company’s bottom line.

Case studies in manufacturing

◌ Case study

Metaflake, specialists in aluminium pigments, have engaged OTECSA Consulting to provide process safety support for their growing manufacturing facility, including in the areas of general site health and safety, DSEAR Compliance, HAZOP, permit to work support and project support.

◌ Case study

We have been responsible for carrying out various projects at The Royal Mint facility in Cardiff, assisting them with DSEAR compliance. This has included co-ordination of site wide hazardous area classification activities and carrying out DSEAR risk assessments.  We have also provided project assurance studies such as HAZID and HAZOP for major projects on site.

Other Sectors

DSEAR Consultants Scotland across sectors

Our expertise is in HAZOP, HAZID, LOPA, DSEAR and Hazardous Area Classification as well as aspects of occupational health and safety and  compliance. We can accommodate projects across a range of sectors.