Process Safety Management for Manufacturing

Process Safety Consulting for Manufacturing. Engineering excellence for the modern manufacturing landscape

Overview

Your trusted engineering consultancy partner

From intricate production facilities across Scotland to expansive manufacturing plants in England and high-tech operations throughout the Europe, we offer expert process safety management for manufacturing services tailored specifically to you industry and business.

OTECSA Consulting is dedicated to bolstering the manufacturing industry with specialised safety, process improvement, and compliance services.

Our expertise

We excel in delivering customised solutions that address the complexities of modern manufacturing, covering aspects like DSEAR, HAZOP, and comprehensive process safety management. Our suite of services includes:

process safety management for manufacturing

Risk management

Applying our extensive knowledge of DSEAR and HAZOP to identify, evaluate, and control potential hazards specific to manufacturing environments.

process safety management for manufacturing

Regulatory Compliance

Guiding your manufacturing operations through rigorous standards and regulations, while achieving and maintaining compliance with all relevant safety and environmental regulations.

process safety management for manufacturing

Operational Efficiency

Through our vast experience across manufacturing and industrial sectors we can assist clients with operational efficiency studies, ensuring your manufacturing processes are optimised for performance and sustainability.

process safety management for manufacturing

Training & development

Customised training modules on DSEAR, HAZOP, and process safety, empowering your team to maintain a high standard of safety and compliance throughout your manufacturing operations. Learn more here >

Our experience

process safety consulting for manufacturing

Chemical Manufacturing

Ensuring the safe handling and processing of chemicals while maintaining compliance with stringent regulations. This can include studies such as HAZID, HAZOP and DSEAR Risk Assessment.

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Pharmaceuticals

Navigating the complexities of pharmaceutical manufacturing, from safety in research and development to efficient production processes.

process safety consulting for manufacturing

Food and Drink

Implementing safety practices in the food and beverage industry to protect against hazards while optimising production efficiency. Our experience includes in brewing, distilling and small food production facilities handling flammable, combustible materials.

process safety consulting for manufacturing

Large-Scale Manufacturing

We’re experienced in developing solutions for large-scale manufacturers. From a sink manufacturer in Slovakia, to an aircraft landing gear manufacturer in England.

Why choose OTECSA Consulting?

Our depth of experience within the manufacturing sector, and knowledge of the most common process engineering unit operations, allow us to make best use of clients resources, and provide a pragmatic approach to your requirements. Discover expert process safety management for manufacturing solutions with us.

Specialised Knowledge: Depth of expertise in DSEAR, HAZOP, and process safety, tailored specifically to the manufacturing sector.

Comprehensive Service Offering: From safety compliance to detailed engineering support, our holistic approach ensures the success of your project.

Commitment to Innovation: At Otecsa Consulting, we are committed to employing the latest in engineering safety solutions, studies and practices to ensure your operations are at the forefront of the industry.

Our clients

We pride ourselves on partnering with a broad spectrum of clients within the manufacturing sector, from pharmaceutical giants to food manufactures. Our goal is to contribute to your project’s success by offering scalable and precisely tailored solutions that meet your unique needs.

Case studies

◌ Case study

Metaflake, specialists in aluminium pigments based in Fife, Scotland have engaged Otecsa Consulting to provide process safety support for their growing manufacturing facility, including in the areas of general site health and safety, DSEAR Compliance, HAZOP, permit to work support and project support.

This adds to a working relationship dating back to 2016 and shows again that Otecsa’s growing business is built on quality and delivery in line with our clients’ expectations.

◌ Case study

Ensuring Safety and Compliance at Franke Sink Systems.

Discover how OTECSA conducted a comprehensive HAZOP Study to ensure safety at Franke Sink Systems in Strecno, Slovakia. OTECSA personnel have been involved in the Franke Strecno site for several years, initially assisting with the process risk assessments such as HAZOP study and LOPA studies for the production process operations

◌ Case study

Otecsa have been working with PureMalt Products in Haddington since 2019 when we carried out our first HAZOP studies for the site.  As part of major site upgrade projects since then we have been engaged to carry out several projects including HAZID, DSEAR, LOPA & training.

Get in touch

Interested in our manufacturing offering? Use our contact details, or fill out the form below to get in touch with us.

0141 345 1985